Aerospace Epoxy Adhesives and Structural Aviation Bonding Agents

We engineer flight-qualified one- and two-component epoxies, polyimide systems, and FAR 25.853-compliant compounds for aviation, defense, and MRO applications.

Space Grade Epoxies and NASA Low Outgassing Polymer Compounds 1

Featured Aerospace Bonding Products

Discover our comprehensive range of custom-formulated epoxy adhesives designed for superior strength and performance in demanding aerospace applications. For advanced aviation bonding solutions, explore our product line below.

KB 1631 HTC 1

KB 1631 HTC-1

KB 1631 HTC-1 is a high performance two part epoxy suitable for bonding and sealing applications. This products offers stellar thermal conductivity of 1.5 - 1.6 W/m/K, it is...

KB 1452 HT 2

KB 1452 HT-2

KB 1452 HT-2 is a two part system suitable for bonding, sealing, coating, potting and encapsulation applications. Its unique capability of passing USP Class VI testing...

KB 1631 FR 2

KB 1631 FR-2

KB 1631 FR-2 is an easy to use two component system, suitable for potting, encapsulation and casting applications. This product's noteworthy features are its...

TUF 1613 HT SM

TUF 1613 HT SM

Kohesi Bond TUF 1613 HT-SM is a true single component system that requires no mixing and cures hard at elevated temperatures. Although it requires a minimum temperatur...

TUF 1820 AOHT

TUF 1820 AOHT

TUF 1820 AOHT is a toughened single component system that offers very good thermal conductivity and it is cryogenically serviceable. Owing to its stunning mechanic...

Strict FAA and Flammability Compliance Standards

Cabin interior and avionics materials must clear FAA flammability testing before installation. Our formulations are engineered to meet FAR 25.853 requirements, with high first-submission success rates.

Beyond the basics, our compliant systems also provide:

Trusted across commercial and defense aviation, our FAR 25.853-certified epoxy and FAR 25.853-compliant potting compound systems protect cabin interiors, seat electronics, cabin lighting, and inflight entertainment modules without requiring additional intumescent coatings.

Available across multiple cure profiles for manual or automated dispensing, our fire-retardant formulations are tested at application-relevant thicknesses, with full test reports available for OEM qualification submissions.

Kohesi Bond’s High-Performance Aerospace
Adhesives and Sealants

We provide purpose-engineered aerospace adhesives and sealants that solve what rivets and fasteners cannot: continuous load distribution,
fatigue resistance, and weight savings across the airframe.

Lighter Airframes, Lower Fuel Cost

Our aerospace bonding systems replace fastener-dense structure, cutting airframe mass and reducing annual fuel burn. Every 100 kg saved lowers fuel consumption by approximately 8,000 to 13,000 litres per year.

Fatigue Life Without Stress Risers

Our structural epoxy adhesive systems distribute load continuously across the bond area instead of concentrating it at fastener holes. Bonded joints achieve fatigue lives 5 to 10 times longer than riveted equivalents.

Vibration Damping That Protects the Structure

Our aviation adhesives dissipate vibrational energy through viscoelastic damping, reducing fatigue loading on attached brackets and avionics mounts. This helps extend service life without adding mass to the assembly.

Partner with our experts to develop custom-engineered aerospace epoxy adhesives,
tested to your exact application requirements.

Your Partner in Technical Success.

Access comprehensive technical documentation and expert support to ensure optimal
performance in your potting and encapsulation applications.

Technical Data Sheets

Access comprehensive specifications, performance data, and safety information for all of our potting and encapsulation products.

Application Guides

Learn best practices and get step-by-step instructions for product preparation, application techniques, and troubleshooting.

Engineering Support

Get direct access to our in-house technical team. Our experts are ready to provide custom formulations and specialised application support for your unique project, including custom potting systems.

Certifications

Find all the necessary quality certifications and compliance documents for our products to meet your regulatory requirements.

Have An Application To Discuss?

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Find the Right Adhesive for Your Application.

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    Frequently Asked Questions

    Our structural epoxy adhesive systems deliver conditioned lap shear above 20 MPa after 1,000 hours at 70°C and 95% RH, with Tg exceeding the maximum service temperature by 25°C. Additionally, we supply fully conditioned mechanical and environmental data for every structural system.

    Our aerospace adhesives and sealants distribute dynamic loads continuously across the bond area instead of concentrating them at fastener points, reducing fatigue-driving stress peaks. Combined with viscoelastic damping, this extends bonded assembly fatigue life by 5 to 10 times over riveted joints.

    Our FAR 25.853-certified epoxy self-extinguishes within 15 seconds of vertical flame exposure and stays below 200 Ds smoke density, tested at actual installation thickness rather than lab coupon thickness. Full test reports are available for your OEM qualification submission.

    Our aviation adhesives retain over 80% lap shear strength after 500 hours immersion in Jet-A fuel, Skydrol, and Type IV de-icing fluid, with verified performance from -55°C to +150°C. For more aggressive environments, our applications engineering team runs application-specific conditioning tests before confirming material selection.